Small Batch Roasted Tomato Sauce for Canning (Water-Bath & Pressure Options)
Roasting tomatoes concentrates flavor in a way raw simmering never quite matches. The heat drives off extra moisture, caramelizes natural sugars, and deepens the tomato’s bright acidity into something rounder and more savory. If you grow your own or pick up a case at the market, you can turn a modest afternoon’s work into jars of sauce that taste like late summer on a cool January night.
This small-batch method is sized for a home oven and a standard canning pot. It’s straightforward, repeatable, and designed for a safe, shelf-stable “blank slate” tomato sauce you can season later when you open the jar. That detail matters. Many favorite add-ins—onion, garlic, peppers, mushrooms, and oil—are low-acid. Adding them before canning changes the pH and processing requirements. You’ll get a safer result (and more control later) by canning a simple, roasted tomato base and layering flavors when you cook with it.
You’ll roast the tomatoes hot, slip off most of the skins, mill or blend to your preferred texture, then gently simmer to the thickness you like. From there, you’ll hot-pack into jars that you’ve acidified with bottled lemon juice or food-grade citric acid. Acidification is non-negotiable for tomato products; acidity varies by variety and ripeness, and the added acid ensures a safe margin for water-bath processing. Once the jars are sealed and processed, they’ll store well in a cool, dark place for up to a year for best quality.
This recipe gives you both water-bath and pressure-canner directions. The water-bath route is classic and perfect for a quiet afternoon. The pressure option is efficient if you prefer canning at altitude or you already keep your pressure canner handy. Either way, you’ll find clear steps, altitude/pressure adjustments, and the little practical touches that make home canning feel calm instead of fussy.
The payoff is more than convenience. A roasted base sauce like this can anchor quick weeknight meals without tasting like a shortcut. Toss it with pasta and fresh basil, simmer it with browned meat for ragù, spoon it under eggs for shakshuka, or reduce it on the stove with olive oil and garlic (added at serving time) for a fast pizza sauce. It’s also a smart way to use a mix of tomato varieties—paste types like Roma provide body, while slicers and heirlooms bring fragrance and a lively finish. You don’t need perfect uniformity to end up with excellent jars.
What This Recipe Delivers
- A safe, acidified roasted tomato base sauce for pantry storage
- Water-bath and pressure-canner directions with altitude/pressure guidance
- A manageable small batch sized for one home oven and a standard canning pot
- A clean flavor profile you can customize after opening the jar
Batch Size, Yield, and Texture
- Tomato weight: about 8 lb / 3.6 kg mixed tomatoes
- Target yield: about 4 pints (8 cups / 1.9 L), depending on how thick you reduce the sauce and how juicy your tomatoes are
- Texture: choose smooth (milled/blended) or rustic (lightly milled or briefly pulsed)
If you prefer thicker sauce, simmer longer before jarring. If you prefer a lighter body, stop the simmer a little earlier. Thickness changes yield: a thicker sauce makes fewer jars.
Safety First: Acid and Add-Ins
- Acidify every jar. Use bottled lemon juice (for consistent acidity) or food-grade citric acid.
- Pints (16 oz / 473 ml): 1 Tbsp bottled lemon juice or ¼ tsp citric acid per jar
- Quarts (32 oz / 946 ml): 2 Tbsp bottled lemon juice or ½ tsp citric acid per jar
- Salt is optional and used for flavor only; it doesn’t affect safety.
- Do not add oil, dairy, meat, or low-acid vegetables to the jars before canning. Add those later when you cook with the sauce.
- Headspace: ½ inch (1.3 cm) for both pints and quarts.
Required Equipment
- Large rimmed baking sheets or roasting pans (2 standard sheets work well)
- Parchment or silicone mats (keeps sticking down and simplifies cleanup)
- Large stockpot or preserving pan (for simmering the sauce)
- Food mill or blender/immersion blender (for texture)
- Canning funnel, jar lifter, bubble tool or chopstick, clean damp cloths
- Water-bath canner with rack or pressure canner (dial-gauge or weighted-gauge)
- New two-piece canning lids and rings; 4 pint jars (or 2 quart jars), washed and warmed
- Clean towels, heatproof spatula, ladle
Time Guide
- Hands-on prep: 35 minutes
- Roasting: 45–60 minutes
- Simmer/reduction: 20–40 minutes (to desired thickness)
- Jarring and processing: 45–55 minutes (varies by method and altitude)
- Total elapsed: about 2½–3½ hours
Ingredients (Base Sauce Only)
Seasonings like garlic, onion, oregano, and oil are intentionally not included in the canning step. Add them later when you open the jar.
| Ingredient | U.S. Amount | Metric |
|---|---|---|
| Ripe tomatoes (mixed paste + slicers recommended) | 8 lb | 3.6 kg |
| Fine sea salt (optional, for flavor) | 2–3 tsp | 10–15 g |
| Bottled lemon juice or food-grade citric acid (for acidifying each jar; do not add to the pot) | see per-jar rates below | see per-jar rates below |
Per-Jar Acidification (add directly to each jar before filling):
- Pints: 1 Tbsp bottled lemon juice or ¼ tsp citric acid
- Quarts: 2 Tbsp bottled lemon juice or ½ tsp citric acid
Step-by-Step: Roast, Mill, and Simmer
1) Prep and Roast
- Heat the oven to 425°F (220°C). Line two rimmed baking sheets with parchment.
- Prep tomatoes. Rinse, core large stem ends, and cut into halves or thick wedges. Very small tomatoes can be left whole.
- Arrange cut-side up in a single layer. Do not add oil; you want clean tomatoes for canning. Sprinkle lightly with salt if using.
- Roast 45–60 minutes, swapping pan positions once, until tomatoes have collapsed, edges show light browning, and pans hold pooled juices.
- Cool 10 minutes on racks.
2) Remove Most Skins and Seeds (Your Call)
- For a smooth sauce: Run the roasted tomatoes and pan juices through a food mill (medium screen) into a large pot.
- For a rustic sauce: Slip off and discard most skins by hand, then pulse the tomatoes and juices with an immersion blender just enough to break them up. You can leave some seeds for body.
3) Simmer to Desired Thickness
- Bring the milled tomatoes to a gentle simmer over medium heat.
- Reduce 20–40 minutes, stirring often to prevent scorching, until the sauce lightly coats the back of a spoon.
- Taste and add a pinch of salt if you like. Keep the flavor simple—no oil, no low-acid add-ins before canning.
Prepare Jars and Acidify
- Wash jars, lids, and rings in hot soapy water; rinse well. Keep jars warm (in a 180°F/82°C oven, hot water, or the canner’s hot water) until filling.
- For each jar: Add the required bottled lemon juice or citric acid.
- Hot-pack: Using a canning funnel, ladle hot sauce into hot jars, leaving ½-inch (1.3 cm) headspace.
- De-bubble: Slide a bubble tool or chopstick around the inside to release trapped air. Adjust headspace if needed.
- Wipe rims with a clean damp cloth, apply lids, and adjust rings to fingertip-tight.
Option A: Water-Bath Canning
Processing Times (Acidified Tomato Sauce)
- Pints: 35 minutes at 0–1,000 ft
- Quarts: 40 minutes at 0–1,000 ft
Altitude Adjustments (add to the base time):
- 1,001–3,000 ft: +5 minutes
- 3,001–6,000 ft: +10 minutes
- 6,001–8,000 ft: +15 minutes
How To
- Preheat canner: Fill with enough water to cover closed jars by at least 1–2 inches (2.5–5 cm). Bring to a vigorous simmer while you prepare the sauce.
- Load jars using the rack. Ensure full coverage by boiling water.
- Process for the time listed above based on jar size and altitude, starting the clock once the water returns to a full rolling boil.
- Turn off heat, remove the lid, and let the jars rest in the water for 5 minutes.
- Lift out to a towel-lined counter. Do not tilt jars. Let cool, undisturbed, 12–24 hours.
Option B: Pressure Canning
A pressure canner processes at higher temperatures and can be efficient at altitude. This option is for plain, acidified tomato sauce only (as written here). Follow your specific canner manual for venting and locking procedures.
Pressure, Altitude, and Time
- Dial-gauge canner: process at 11 PSI
- Weighted-gauge canner: process at 10 PSI up to 1,000 ft; 15 PSI above 1,000 ft
Suggested processing times (acidified tomato sauce, hot-pack):
- Pints: 15 minutes
- Quarts: 20 minutes
How To (Generalized)
- Add water to the canner per your manual. Preheat to hot but not boiling.
- Load jars on the rack. Lock the lid.
- Vent/Exhaust: Bring to a steady column of steam and vent per your manual (commonly 10 minutes).
- Pressurize to the correct PSI for your gauge and altitude.
- Process for the time listed above, maintaining steady pressure.
- Cool down naturally. When pressure returns to zero, wait 2 minutes, open the lid away from you, and let jars rest inside 5 minutes.
- Lift out to a towel-lined counter; cool 12–24 hours.
After Processing: Check, Clean, Label, Store
- Check seals: Lids should be concave and firm. Any unsealed jar goes straight to the fridge for use within a week.
- Clean jars: Remove rings, rinse off any residue, and dry.
- Label: Product, date, and processing method (WB or PC).
- Store: Cool, dark place. Best quality within 12 months.
How to Use the Sauce (Add Flavor After Opening)
- Quick marinara: Warm sauce with olive oil, minced garlic, red pepper flakes, and chopped basil.
- Pizza night: Reduce the sauce 5–10 minutes with a splash of olive oil and a pinch of oregano.
- Ragù base: Brown ground meat or plant-based crumbles with onion and fennel seed, then add a jar and simmer.
- Shakshuka: Sauté onion and peppers, stir in a jar with cumin and paprika, simmer, and nest eggs on top.
- Tomato soup: Thin with stock, add a pat of butter or a swirl of cream, and finish with fresh herbs.
Troubleshooting & Fine Points
My tomatoes are very watery. What should I do?
Roast a little longer or extend the stovetop simmer until the sauce lightly coats the back of a spoon. You can also drain off some pan juice before milling; freeze those juices for soups and grains.
Do I have to peel the tomatoes?
No. A food mill removes skins and most seeds efficiently. If blending instead, slip off most skins after roasting for a smoother result.
Can I add roasted garlic to the jars?
Save low-acid add-ins, including garlic and oil, for serving time. Stir them into the sauce once you open the jar and heat it.
Can I use only paste tomatoes (Roma/Plum)?
Yes, and you’ll get a thicker sauce faster. Mixing in some slicers or heirlooms adds fragrance and a brighter top note.
Why bottled lemon juice?
Bottled lemon juice has standardized acidity. Fresh lemons vary, which can undermine safety margins.
How thick is “right” for canning?
Any thickness is fine as long as the sauce is still pourable when hot-packing and you maintain headspace. Avoid ultra-thick paste; extremely dense products can trap air and affect heat flow.
Recipe Card
Roasted Tomato Sauce for Canning (Small Batch)
Yield: about 4 pints (8 cups / 1.9 L)
Serving size (typical): ½ cup (120 ml)
Prep Time: 35 minutes
Roasting Time: 45–60 minutes
Simmer Time: 20–40 minutes
Processing Time:
- Water-bath: 35 min (pints) / 40 min (quarts) at 0–1,000 ft, plus altitude adjustments
- Pressure canner: 15 min (pints) / 20 min (quarts); PSI by gauge/altitude (see above)
Equipment
Water-bath canner or pressure canner; rack; 4 pint jars (or 2 quarts) with lids and rings; large baking sheets; parchment; large pot; food mill or blender; canning funnel; ladle; jar lifter; bubble tool; clean cloths; towels.
Ingredients
| Ingredient | U.S. Amount | Metric |
|---|---|---|
| Mixed ripe tomatoes | 8 lb | 3.6 kg |
| Fine sea salt (optional) | 2–3 tsp | 10–15 g |
| Per pint jar: bottled lemon juice or citric acid | 1 Tbsp or ¼ tsp | 15 ml or 1.5 g |
| Per quart jar: bottled lemon juice or citric acid | 2 Tbsp or ½ tsp | 30 ml or 3 g |
Instructions
- Roast: Heat oven to 425°F (220°C). Line two rimmed baking sheets with parchment. Rinse, core, and cut tomatoes into halves/wedges. Arrange cut-side up without oil. Sprinkle lightly with salt if using. Roast 45–60 minutes, rotating pans once, until collapsed and lightly browned. Cool 10 minutes.
- Mill/Blend: Run tomatoes and pan juices through a food mill into a large pot for smooth sauce, or slip skins and use an immersion blender for rustic texture.
- Simmer: Bring to a gentle simmer over medium heat. Reduce 20–40 minutes, stirring often, until sauce lightly coats the back of a spoon. Taste and adjust salt. Keep the sauce plain—no oil or low-acid add-ins.
- Jars Ready: Wash jars/lids/rings. Keep jars hot. Add acid to each jar — pints get 1 Tbsp bottled lemon juice or ¼ tsp citric acid; quarts get 2 Tbsp bottled lemon juice or ½ tsp citric acid.
- Hot-Pack: Ladle hot sauce into hot jars with a funnel, leaving ½-inch (1.3 cm) headspace. De-bubble, re-check headspace, and wipe rims. Apply lids and rings to fingertip-tight.
Water-Bath Method:
6. Place jars on the canner rack in boiling water with 1–2 inches (2.5–5 cm) of coverage. Return to a vigorous boil and start timing: pints 35 min, quarts 40 min at 0–1,000 ft. Add time for altitude (see table above).
7. Turn off heat, remove lid, rest 5 minutes, then lift jars to a towel-lined counter. Cool 12–24 hours.
Pressure-Canner Method (plain, acidified sauce):
6. Load jars into the canner with the amount of water your manual specifies. Lock lid. Vent steam as directed (commonly 10 minutes).
7. Process at 11 PSI (dial-gauge) or 10 PSI (weighted) up to 1,000 ft; 15 PSI weighted above 1,000 ft for 15 minutes (pints) or 20 minutes (quarts).
8. Let pressure return to zero naturally, wait 2 minutes, open lid away from you, rest jars 5 minutes in the canner, then move to a towel-lined counter. Cool 12–24 hours.
- Check & Store: Confirm seals. Remove rings, wipe jars clean, label, and store in a cool, dark spot. For best quality, use within 12 months. Refrigerate any unsealed jar and use within a week.
Nutrition (Approximate, per ½ cup / 120 ml)
- Calories: 35
- Total Fat: 0 g
- Sodium: 90–180 mg (varies with salt; acidifier contributes negligible sodium)
- Total Carbohydrate: 7 g
- Dietary Fiber: 2 g
- Total Sugars: 4 g
- Protein: 1 g
- Potassium: ~350 mg
- Vitamin C: ~12% DV
- Vitamin A: ~15% DV
(Values are estimates based on plain tomato sauce with minimal added salt; actual values vary by tomato variety, reduction level, and final seasoning.)
Flavor Variations for Serving (Add After Opening)
- Garlic-Herb Pan Sauce: Warm olive oil, sauté sliced garlic until fragrant, add a jar of sauce, simmer 5 minutes, and finish with chopped basil and parsley.
- Spicy Arrabbiata: Bloom red pepper flakes and minced garlic in olive oil, add the sauce, and simmer; finish with a knob of butter for gloss.
- Roasted Veg Blend: Sauté diced onion, bell pepper, and zucchini until sweet; add the jar and simmer 10 minutes.
- Creamy Tomato: Stir in a splash of cream or a spoonful of mascarpone, then finish with torn basil.
Altitude, Headspace, and Other Keys at a Glance
- Headspace: ½ inch (1.3 cm)
- Acidify: Each jar—don’t skip
- Water-bath time (0–1,000 ft): Pints 35 min, Quarts 40 min
- Water-bath altitude adders: +5 min (1,001–3,000 ft); +10 min (3,001–6,000 ft); +15 min (6,001–8,000 ft)
- Pressure canner: 11 PSI dial; 10 PSI weighted (≤1,000 ft) or 15 PSI weighted (>1,000 ft); Pints 15 min, Quarts 20 min
- Storage: Cool, dark, up to 1 year for best quality
Final Notes for Best Results
- Start with ripe fruit. Pale or hard tomatoes make pale, thin sauce.
- Skip the oil on the pans. It’s easier to can cleanly and safely without it.
- Mind your reduction. Stop when the sauce just coats the spoon; you can always thicken further during a weeknight cook.
- Label clearly. Include date and processing method so you can compare results and plan rotations.
- Keep it simple now, get creative later. That’s the safest, tastiest path for home-canned tomato sauce.
This approach keeps the canning day calm and practical while giving you the flexibility to turn each jar into exactly the sauce you want when it hits the pan. Enjoy the bright, roasted character—and the ease of pulling summer off the shelf whenever you need it.
Share this:
Discover more from Life Happens!
Subscribe to get the latest posts sent to your email.